Episode

Make Defects to Eliminate Defects | Lean Built - Manufacturing Freedom E134

Podcast
Lean Built: Manufacturing Freedom
Published
Feb 16, 2026
Duration seconds
2360
Processing state
not_requested
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https://share.transistor.fm/s/98ef16cd
Audio
https://media.transistor.fm/98ef16cd/bafeb92e.mp3
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/v1/public/podcasts/lean-built-manufacturing-freedom-6617786/episodes/make-defects-to-eliminate-defects-lean-built-manufacturing-freedom-e134
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Summary

Jay and Andrew unpack a provocative quote from Shigeo Shingo: “If you don’t know why defects are occurring, make some defects.” It sounds like lean heresy at first. But they explore why some defects are treasures and others are just carelessness. The real question: are you reacting to problems under pressure or deliberately creating space to uncover them before they cost you? Along the way, they talk about a cantaloupe-sized rat’s nest choking a dust collector, moving machines and uncovering years of accumulated waste, the power (and danger) of acronyms in lean culture, and practical Fusion CAM workflows for maintaining standards across machines.